Unlocking Precision and Efficiency: The Power of 5 Axis Machining Centers
HIRUNG’s 5 Axis Machining Centers are designed to tackle complex tasks with precision and speed. Available in the DV, DU, and DC series, these machines are used in industries like aerospace, automotive, and medical manufacturing. They produce high-quality components in a single setup, saving time and enhancing accuracy. Discover how HIRUNG’s 5-axis solutions can revolutionize your production process.
What is 5 Axis Machining?
At its core, 5-axis machining refers to the ability of a CNC (Computer Numerical Control) machine to move a cutting tool or workpiece along five different axes simultaneously. While traditional 3-axis machines operate along the linear X, Y, and Z axes (left-right, front-back, and up-down), a 5-axis machine introduces two additional rotational axes (typically A, B, or C). These extra dimensions allow the tool to approach a part from virtually any angle in a single setup, eliminating the need for manual repositioning of the workpiece between operations.
Imagine sculpting a complex shape. With a 3-axis machine, you’d constantly stop, reorient the material, and clamp it down to access different sides. A 5-axis machine, however, can tilt and rotate the workpiece or the cutting tool dynamically, allowing for continuous machining of intricate contours and features in one go.
Understanding 5 Axis Machine Configurations
5-axis machining centers achieve their additional degrees of freedom through different mechanical configurations, primarily categorized by how the two rotational axes are implemented
Dual-Rotary Table (Trunnion Table): In this common configuration, the workpiece is mounted on a trunnion table that provides two rotational axes (often A and C, or B and C). The cutting tool moves along the linear X, Y, and Z axes, while the table rotates and tilts the workpiece.
- Advantages: Offers excellent rigidity and stability, particularly for smaller to medium-sized parts. It's often found in machines designed for high-precision, intricate components.
- Considerations: Workpiece size and weight are limited by the table's capacity.
Swivel Head / Articulating Head: This type integrates the rotational axes directly into the spindle head itself. The cutting tool can tilt and rotate relative to the workpiece, which remains stationary on a standard XYZ table.
- Advantages: Ideal for larger, heavier workpieces since the table doesn't need to rotate with the part. It also simplifies fixturing.
- Considerations: Can sometimes have a larger working envelope, but head geometry needs careful consideration for collision avoidance.
Advantages of 5 Axis Machining over 3 Axis (and other axes)
The leap from 3-axis to 5-axis machining brings a multitude of benefits that significantly impact productivity, part quality, and design possibilities
Enhanced Geometric Freedom
The primary advantage is the ability to create highly complex and intricate geometries, including contoured surfaces, deep cavities, and undercuts, which are challenging or impossible with 3-axis machines.
Reduced Setups and Cycle Times
By allowing access to multiple sides of a part in a single operation, 5-axis machining drastically minimizes the number of setups required. This "done-in-one" approach saves considerable time, reduces labor costs, and speeds up overall production.
Superior Surface Finishes
With continuous tool engagement and the ability to maintain an optimal cutting angle, 5-axis machines produce exceptionally smooth and high-quality surface finishes, often reducing or eliminating the need for secondary finishing processes like sanding or polishing.
Higher Precision and Accuracy
Eliminating multiple setups also removes the potential for repositioning errors, leading to significantly improved precision and accuracy with tighter tolerances. This is crucial for industries demanding the highest quality components.
Longer Tool Life and Reduced Tool Wear
The ability to orient the tool tangentially to the cutting surface allows for more efficient material removal with each pass, leading to reduced stress on the cutting tool and extended tool life. Shorter cutting tools can also be used, further reducing vibration and improving precision.
Cost-Effectiveness for Complex Parts
While the initial investment might be higher, the efficiency gains, reduced material waste, and ability to tackle more complex projects make 5-axis machining a cost-effective solution for intricate components in the long run.
Expanded Opportunities
The advanced capabilities of 5-axis machines open doors to new business opportunities and allow manufacturers to produce parts for demanding industries like aerospace, medical, and automotive, where complex, high-precision components are standard.
Our Product Showcase: HIRUNG 5 Axis Machining Centers
At HIRUNG, we are committed to providing cutting-edge solutions for precision manufacturing. Our range of 5 Axis Machining Centers combines German-engineered technology with robust manufacturing, offering exceptional performance, stability, and efficiency for a diverse range of applications.
HIRUNG DV Series 5 Axis CNC Machining Center
The HIRUNG DV Series is engineered for high-precision, stable, and efficient machining of large and heavy parts. Introduced with the DV1560 model, this series is a cornerstone for industries such as aerospace, automotive, and energy, where exceptional load-bearing capacity, rigidity, and accuracy are paramount.
Key Features:
● Integrated Spindle and B-axis Design:This innovative design minimizes precision loss, ensuring consistent accuracy.
● Direct Drive System:Provides highly accurate indexing and smooth, precise movements.
● High-Speed Spindle:Adaptable for a wide range of machining applications, from roughing to fine finishing.
● Robust Mechanical Structure:Constructed with Meehannite FC30 castings, guaranteeing superior stability and durability under heavy loads.
● Optimized Axis Layout:Features widened roller linear guides for enhanced dynamic accuracy and precise control.
● User-Friendly Design:Includes an intuitive electrical box layout with multilingual labeling for simplified maintenance and operation.
● Efficient Tool Management:Equipped with a standard 24T tool arm type tool magazine for quick and reliable tool changes.
HIRUNG DU Series 5 Axis CNC Machining Center
The HIRUNG DU Series embodies precision and reliability, leveraging advanced German engineering principles with efficient “Made in China” manufacturing. With models like the DU 650/1060 and DU200, this series is designed to meet the rigorous demands of various industries.
Key Features:
● German Mihanite FC30 Cast Iron Structure:Ensures outstanding rigidity and stability, crucial for high-precision machining.
● Widened Base Design:Enhances overall machining accuracy by providing a solid foundation.
● High-Speed Built-in Spindle Options:Offers flexibility for different machining requirements, delivering power and precision.
● Efficient Tool Chain Magazine:Features a 32-tool chain magazine for rapid and seamless tool changes, minimizing downtime.
● HSK A63 Tool Interface:Provides a strong clamping force, ensuring tool stability and precision during high-speed operations.
● Ideal for Complex Components: Particularly suited for high-precision, intricate components required in aerospace, medical, and automotive sectors.
HIRUNG DC Series 5 Axis Universal Machining Center
The HIRUNG DC Series represents our commitment to universal machining excellence, blending German technological influence with a focus on accuracy, stability, and efficiency. This series is built to handle a wide array of machining tasks with consistent performance.
Key Features:
● High-Strength Cast Iron Bed:Forms the backbone of the machine, providing exceptional rigidity and vibration dampening.
● Gantry Moving Crossbeam Structure:Ensures optimal thermal balance and structural integrity throughout machining operations.
● Precision Motion System: Incorporates rolling linear guides and high-precision ball screws for smooth, accurate, and efficient movements across all axes.
● High-Performance Spindle System:Features a standard HSK A63 interface and a powerful 30KW built-in electric spindle, capable of handling demanding machining tasks.
● Comprehensive Safety and Protection:Equipped with advanced pneumatic systems and protective measures to ensure safe and reliable operation while maintaining accuracy.
● Versatile Configurations:Available with various machine parameters, standard configurations, optional accessories, and advanced CNC system functions to meet specific production needs.
Choosing the Right 5 Axis Machining Center
Selecting the ideal 5-axis machining center for your operations requires careful consideration of several factors to ensure it aligns with your production needs and long-term goals:
- Workpiece Characteristics: Evaluate the typical size, weight, and complexity of the parts you intend to machine. This will help determine the necessary work envelope, table load capacity, and the most suitable machine configuration (trunnion vs. swivel head).
- Material Types: Different materials (e.g., aluminum alloys, titanium, stainless steel, superalloys) require varying levels of spindle power, torque, and rigidity. Ensure the machine's specifications match the demands of your primary materials.
- Required Precision and Surface Finish: Your application's tolerance requirements and surface quality expectations will guide the choice of machine precision class, spindle type, and control system capabilities.
- Budget and Return on Investment (ROI): Consider both the initial capital investment and the potential long-term returns through increased efficiency, reduced setups, and expanded capabilities.
- Automation and Integration: Assess your current and future automation needs. Many 5-axis machines can be integrated with robotics, pallet changers, and automated loading systems to facilitate lights-out manufacturing and higher throughput.
- Technical Support and Service: Reliable after-sales service, spare parts availability, and technical support from the manufacturer are crucial for maximizing machine uptime and ensuring continuous productivity.
We are confident that HIRUNG’s 5 Axis Machining Centers can significantly enhance your manufacturing capabilities, enabling you to produce complex parts with higher precision, greater efficiency, and reduced lead times. For more detailed specifications or to discuss your specific machining requirements, please explore the individual product pages or contact us directly.